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Upright Roll Forming Machine

The upright roll forming machine is a versatile and efficient solution for manufacturing high-quality upright posts used in various industries, offering precision, customization, speed, and safety features for cost-effective and reliable production.

Product Details

1. Introduction

The upright roll forming machine is a versatile and efficient solution for manufacturing upright posts used in various industries, including shelving, racking, and storage systems. This machine is designed to produce high-quality upright posts with consistent dimensions and profiles, meeting the stringent requirements of modern industrial applications.

Features

  • High Precision: The machine utilizes advanced roll forming technology to ensure precise shaping of upright posts, guaranteeing uniformity in dimensions and profiles.
  • Customizable: It offers flexibility in producing upright posts of different lengths, widths, and thicknesses, allowing for customization based on specific project requirements.
  • High Speed: With its automated operation and high-speed production capability, the machine significantly reduces manufacturing time and increases productivity.
  • Durable Construction: Built with robust materials and components, the machine is designed for long-term use in demanding industrial environments, ensuring reliability and durability.
  • User-Friendly: The machine features a user-friendly interface and controls, making it easy to operate and maintain, even for operators with minimal experience.
  • Safety: Equipped with safety features such as emergency stop buttons and safety guards, the machine ensures a safe working environment for operators.

Functionality

The upright roll forming machine operates by passing a coil of steel through a series of rollers, each progressively shaping the steel into the desired profile of an upright post. The machine can be adjusted to achieve different profiles and dimensions, providing versatility in production.

Benefits

  • Cost-Effective: By automating the manufacturing process and reducing material waste, the machine helps lower production costs and improves overall efficiency.
  • High-Quality Output: The machine produces upright posts with precise dimensions and consistent quality, ensuring high standards in the final product.
  • Time-Saving: With its high-speed production capability, the machine enables quick turnaround times, meeting tight project deadlines.
  • Versatility: The machine’s ability to produce a wide range of upright post profiles makes it suitable for various applications and project requirements.

Applications

The upright roll forming machine is used in the production of upright posts for shelving systems, pallet racking, storage racks, and other industrial applications where sturdy and reliable upright posts are required.

The upright roll forming machine is a valuable asset for manufacturers looking to produce high-quality upright posts efficiently and cost-effectively. Its advanced features, customizable options, and durable construction make it a reliable solution for meeting the demands of modern industrial applications.

The Shelf Roll Forming Machine refers to the shelf panel integrated production line, which can be formed in one step, overcomes the previous problem of continuous production, greatly saves time and improves efficiency.

At present, the selection of shelf specifications and parameters: When selecting and purchasing shelf laminates, three main aspects should be considered: shelf load-bearing. This needs to be calculated by multiplying the weight of each mold according to the number of molds that can be placed on each layer, so as to select a mold rack that suits the load-bearing requirements. Considering the impact load under dynamic load, the load-bearing must be greater than The total weight of the mold is generally the weight of the laminate = 1.5 times the total weight of the mold. Shelf is a rack-type structure, which can make full use of warehouse space, improve the utilization rate of storage capacity, and expand the storage capacity of the warehouse.

 

2. Specifications/Technical parameters

5TonX700mm Hydraulic un-coiler (stronger improved type)

Hydraulic system to expand coil inner hole;Pump motor:3KW;

Frequency Inverter to regulate turn speed;

Motor:3KW with braking system, INVERTER BRAND: DELTA

Coil Inner-diameter= 510±30mm. Coil Outer-diameter Max. 1500mm;

Taper wedged expanding system

Load Capacity: Max 5Tons; Coil Width Max. 700mm; 

Servo Feeding Device

Feeding section with guide to entry steel coil

Hand wheel adjustable feeding guide

Two powered shafts guiding with servo motor driven,Servo Motor=2KW

Manual switch clutch control for strengthening section

Hydraulic pre-notching & Shearing device

 

Two sets of hydraulic cylinder for Notching purpose

One set of Hydraulic dylinder for Pre-shearing purpose

Cutting blade: Cr12, Heat Treatment, HRC58~62

Notching die: Cr12, Heat Treatment, HRC58~62

Stop to punch/notch at one time

Notching on both sides and punching as the drawing

Total two set of combined tool for notch

Variable programmable longitudinal positions

Hydraulic tank=11KW

Shelf Roll Forming Machine

The feeding section with guide;

H Beam basis, All the wall plates with NC machining

Chains/Sprockets driving, 24-step to form, Wall plate connecting design

Rollers manufactured from 45# steel, CNC lathes, Fine polished, Heat Treatment (HRC58~62)

Shaft Diameter=Φ75mm, Precision Machined, CNC LATHE, Hardening and Tempering.

Main motor for roll forming: 11KW, frequency speed control

Motor for size changing: 1.5KW

Hydraulic side edge bending

Stop to bend the edge. Pneumatic Stopper to position the sheet 

PLC Control cabinet one unit

Control the quantity & cutting length automatically.

Combined with: PLCSIEMENS, Touch ScreenSIEMENS,inverterSCHNEIDER,

EncoderOmron, etc

Cut-to-length tolerance≤±2mm

Control voltage 24V

3. Product detail

1. Application: common building roof system, construction materials, stadium etc.
2. Original: Xiamen, China
3. Certification: ISO9001, CE etc.
4. Price: Negotiable
5. Voltage: 380V 50Hz, the voltage can be as local demand
6. Payment term: TT, LC
7. Delivery date: Negotiable
8. Packing: Naked package with poly wood case for control box
9. Market: ASEAN/Middle East/ South Asia/North America/Russia
10. Warranty: 1 year

4. Certificates

5. Our factory

Our factory was established in 2014, which covers an area of MORE THAN 10,000 SQUARE METERS. With 20 YEARS PROFESSIONAL EXPERIENCE, Meanwhile, we are the main drafter standard of China Non-standard roll former manufacturer and exporter of high quality roll forming machines in China. We are an ISO9001 approved company, and have European CE certification.

6. Advantage

1. we are the experienced factory

2. We can customize the machine according to your needs

3. easy to installation & Professional services

4. Integrity management: Our Company has established a long-term stable cooperative relationship with a number of manufacturers.

 

7. FAQ

1> How is your after-sales support?

We give 12 months of free warranty servicing and technical assistance after the equipment leaves the manufacturer. If the mechanical parts are still broken throughout the free warranty term, we can replace them with new ones at no cost.

2>What information must we provide before we can provide a quote plan?

You’ll need to know the thickness range, material specifications, and particular needs for equipment components.

3>What is the minimum amount of equipment that must be purchased?

A single set.

8. EXHIBITIONS/MEETINGS

9. Direct Contact Information

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